Benchmark Skid Packaged Systems

AERCO’s packaged skid systems simplify project planning by integrating high-efficiency Benchmark boilers with all required pumping and piping providing a convenient, high quality,  fully assembled system from one trusted source. Our packaged skid systems will reduce project and installation timelines, lower construction costs and deliver superior performance. There’s also an optional weather-proof external enclosure for full skid available for outdoor installations.

AERCO is committed to designing a packaged system that meets individual facility demands. An experienced team is involved in the early stages so that the most efficient boilers and water heaters are installed for your unique project.

Features and Benefits

Standard systems feature two to three units, consisting of the award-winning Benchmark boilers. To meet larger load requirements, systems can be bolted together. Custom systems featuring additional units and different models are also available.

Benefits to our skid packaged system include:

  • Expertly designed from a single source – hand-built by skilled craftsmen with decades of experience in water heating designs, each system operates to the highest efficiency and reliability for the best possible return on investment, eliminating system maintenance and repairs due to improper assembly
  • Cost-efficient – systems lower installation costs, reduce project time-lines, increase ROI, and provide higher long-term operational benefits
  • Compact – featuring a small footprint, the packaged systems can be used in new construction or retrofits with limited space
  • Customizable – systems are customized for each application and can be assembled to satisfy a variety of load requirements or include enclosures for systems installed outdoors including rooftops
  • Guaranteed – AERCO stands behind every system with 100% confidence; operation is verified by factory startup testing before it is shipped

Options and Accessories

Options

Standard Boiler Modules
Available in either two or three boilers configuration. Multiple boiler modules can be easily installed and assembled together to meet additional units’ requirement. A two boilers module and a three boilers module installed together will provide total five boilers installation and so on.

Pumps and Hydronic Modules
Available to meet system capacity requirements which can be easily assembled with boiler modules.

Indoor/Outdoor Installation
Enclosures available for outdoor installations of water heaters and pump modules. Modules available without enclosures for indoor installations. Following three enclosures options available for outdoor installations of water heaters and pump modules:

  • Standard High end option of a full walk-in metal building with insulation and State certification.
  • Fiberglass enclosure.
  • Cost-effective metal enclosure standard un-insulated. Available with R-10 insulation if requested.

Consult factory for more information regarding these options. Modules available without enclosures for indoor installations.

Fuel Type
Natural Gas, Propane Gas or Dual Fuel depending upon unit model.

Gas Header Size(s)
Depending upon field and total system capacity requirement.

Hot Water Supply and Return Header Sizes
Depending upon total system flow requirements.

Custom Engineered Packages
Custom design package solutions are available to meet specific field requirements.


Accessories

AERCO Control System (ACS)
Optional multiple unit controller recommended for installations of two or more boilers to maximize operating efficiency.

ProtoNode Gateway
Optional accessory supports boiler or BMS integration with BACnet, LonWorks and N2 systems.

Condensate Neutralizer Kit
The Condensate Neutralizer Kit is included in all boilers module options – either capsule or tank models selected based upon BTU capacity requirement.

Butterfly Valve
The Belimo Valve is included in all boilers module options and are designed to meet the needs of HVAC and commercial application requiring bubble tight shut-off for liquids. Typical applications include boiler isolation, chiller isolation, cooling tower isolation, change-over systems, air handler coil control, bypass and process control applications.

Sentinel Products
Compatible with all materials found in a hydronic loop, these chemicals offer overall protection of a heating system from sludge, scale, corrosion, and freeze conditions.

Technical Documents

Installation and Piping Drawings

Benchmark 1500, 2000 2 Units Skid Package Clearance Drawing (SD-A-1099)

dwg 493.22 KB | October 11, 2016

Benchmark 1500, 2000 2 Units Skid Package Clearance Drawing (SD-A-1099)

pdf 91.52 KB | October 11, 2016

Benchmark 1500, 2000 3 Units Skid Package Clearance Drawing (SD-A-1100)

dwg 603.15 KB | October 11, 2016

Benchmark 1500, 2000 3 Units Skid Package Clearance Drawing (SD-A-1100)

pdf 107.95 KB | October 11, 2016

Benchmark 2500, 3000 2 Units Skid Package Clearance Drawing (SD-A-1101)

dwg 479.03 KB | October 11, 2016

Benchmark 2500, 3000 2 Units Skid Package Clearance Drawing (SD-A-1101)

pdf 79.86 KB | October 11, 2016

Benchmark 2500, 3000 3 Units Skid Package Clearance Drawing (SD-A-1102)

dwg 558.76 KB | October 11, 2016

Benchmark 2500, 3000 3 Units Skid Package Clearance Drawing (SD-A-1102)

pdf 92.53 KB | October 11, 2016

Benchmark 750, 1000 2 Units Skid Package Clearance Drawing (SD-A-1097)

dwg 574.84 KB | October 11, 2016

Benchmark 750, 1000 2 Units Skid Package Clearance Drawing (SD-A-1097)

pdf 107.27 KB | October 11, 2016

Benchmark 750, 1000 3 Units Skid Package Clearance Drawing (SD-A-1098)

dwg 2.18 MB | October 11, 2016

Benchmark 750, 1000 3 Units Skid Package Clearance Drawing (SD-A-1098)

pdf 128.96 KB | October 11, 2016

Product and Component Drawings

Benchmark 1500, 2000 Skid Packaged System 2 Units (SD-A-1071)

dwg 1.93 MB | March 16, 2017

Benchmark 1500, 2000 Skid Packaged System 2 Units (SD-A-1071)

pdf 286.5 KB | March 16, 2017

Benchmark 1500, 2000 Skid Packaged System 3 Units (SD-A-1072)

dwg 2.69 MB | March 16, 2017

Benchmark 1500, 2000 Skid Packaged System 3 Units (SD-A-1072)

pdf 345.63 KB | March 16, 2017

Benchmark 2500, 3000 Skid Packaged System 2 Units (SD-A-1086)

dwg 1.79 MB | March 16, 2017

Benchmark 2500, 3000 Skid Packaged System 2 Units (SD-A-1086)

pdf 272.8 KB | March 16, 2017

Benchmark 2500, 3000 Skid Packaged System 3 Units (SD-A-1094)

dwg 2.48 MB | March 16, 2017

Benchmark 2500, 3000 Skid Packaged System 3 Units (SD-A-1094)

pdf 332.16 KB | March 16, 2017

Benchmark 6000 Skid Packaged System 2 Units (SD-A-1106)

dwg 2.43 MB | March 16, 2017

Benchmark 6000 Skid Packaged System 2 Units (SD-A-1106)

pdf 322.28 KB | March 16, 2017

Benchmark 750, 1000 Skid Packaged System 2 Units (SD-A-1095)

dwg 1.9 MB | March 16, 2017

Benchmark 750, 1000 Skid Packaged System 2 Units (SD-A-1095)

pdf 271.69 KB | March 16, 2017

Benchmark 750, 1000 Skid Packaged System 3 Units (SD-A-1096)

dwg 2.51 MB | March 16, 2017

Benchmark 750, 1000 Skid Packaged System 3 Units (SD-A-1096)

pdf 344.3 KB | March 16, 2017

Benchmark Platinum 5000, 6000 3 Units Skid Package (SD-A-1107)

dwg 3.37 MB | March 16, 2017

Benchmark Platinum 5000, 6000 3 Units Skid Package (SD-A-1107)

pdf 410.55 KB | March 16, 2017

Specifications and Schedules

Benchmark Skid Packages Engineering Specifications

doc 130.5 KB | October 11, 2016