Benchmark Skid Packaged Systems

AERCO’s packaged skid systems simplify project planning by integrating our highly efficient boilers or water heaters with all required pumping and piping so customers receive a fully assembled system that saves installation time, lowers construction costs and delivers superior performance. Having a complete engineered system in one convenient package designed and assembled by AERCO not only reduces your project time-lines by getting all equipment from one trusted source, but also gives you the confidence knowing you’ll be installing an entire system built of the highest quality. There’s also an optional weather-proof external enclosure for full skid available for those who want to install a plant outdoors.

Features and Benefits

  • Expertly designed from a single source – Hand-built by skilled craftsmen with decades of experience in water heating designs, each system operates to the highest efficiency and reliability for the best possible return on investment, eliminating system maintenance and repairs due to improper assembly
  • Cost-efficient – Systems lower installation costs, reduce project time-lines, increase ROI, and provide higher long-term operational benefits
  • Compact – Featuring a small footprint, the packaged systems can be used in new construction or retrofits with limited space
  • Customizable – Systems are customized for each application and can be assembled to satisfy a variety of load requirements or include enclosures for systems installed outdoors including rooftops
  • Guaranteed – AERCO stands behind every system with 100% confidence; operation is verified by factory startup testing before it is shipped

Options and Accessories

Product Options

Standard Boiler Modules
Available in either two or three boilers configuration. Multiple boiler modules can be easily installed and assembled together to meet additional units’ requirement. A two boilers module and a three boilers module installed together will provide total five boilers installation and so on.

Pumps and Hydronic Modules
Available to meet system capacity requirements which can be easily assembled with boiler modules.

Indoor/outdoor installation
Enclosures available for outdoor installations of water heaters and pump modules. Modules available without enclosures for indoor installations. Following three enclosures options available for outdoor installations of water heaters and pump modules:

  • Standard High end option of a full walk-in metal building with insulation and State certification.
  • Fiberglass enclosure.
  • Cost-effective metal enclosure standard un-insulated. Available with R-10 insulation if requested.

Consult factory for more information regarding these options. Modules available without enclosures for indoor installations.

Fuel Type
Natural Gas, Propane Gas or Dual Fuel depending upon unit model.

Gas Header Size(s)
Depending upon field and total system capacity requirement.

Hot Water Supply and Return Header Sizes
Depending upon total system flow requirements.

AERCO Condensate Neutralizer Kit
The Condensate Neutralizer Kit is included in all boilers module options – either capsule or tank models selected based upon BTU capacity requirement.

Belimo F6... HDU Series 2-way butterfly valves 
The Belimo Valve is included in all boilers module options and are designed to meet the needs of HVAC and commercial application requiring bubble tight shut-off for liquids. Typical applications include boiler isolation, chiller isolation, cooling tower isolation, change-over systems, air handler coil control, bypass and process control applications.

Custom Engineered Packages
Custom design package solutions are available to meet specific field requirements.


Accessories

AERCO Control System (ACS)
Optional multiple unit controller recommended for installations of two or more boilers to maximize operating efficiency.

Communications Gateway
Optional accessory supports boiler or BMS integration with BACnet, LonWorks and N2 systems.

Sentinel Products
Compatible with all materials found in a hydronic loop, these chemicals offer overall protection of a heating system from sludge, scale, corrosion, and freeze conditions.

AERCO is committed to designing a packaged system that meets individual facility demands. An experienced team is involved in the early stages so that the most efficient boilers and water heaters are installed for your unique project.

Standard systems feature two to three units, consisting of the award-winning Benchmark boilers. To meet larger load requirements, systems can be bolted together. Custom systems featuring additional units and different models are also available. 

Technical Documents

Installation and Piping Drawings

Benchmark 1500, 2000 2 Units Skid Package Clearance Drawing (SD-A-1099)

dwg 493.22 KB | October 11, 2016

Benchmark 1500, 2000 2 Units Skid Package Clearance Drawing (SD-A-1099)

pdf 91.52 KB | October 11, 2016

Benchmark 1500, 2000 3 Units Skid Package Clearance Drawing (SD-A-1100)

dwg 603.15 KB | October 11, 2016

Benchmark 1500, 2000 3 Units Skid Package Clearance Drawing (SD-A-1100)

pdf 107.95 KB | October 11, 2016

Benchmark 2500, 3000 2 Units Skid Package Clearance Drawing (SD-A-1101)

dwg 479.03 KB | October 11, 2016

Benchmark 2500, 3000 2 Units Skid Package Clearance Drawing (SD-A-1101)

pdf 79.86 KB | October 11, 2016

Benchmark 2500, 3000 3 Units Skid Package Clearance Drawing (SD-A-1102)

dwg 558.76 KB | October 11, 2016

Benchmark 2500, 3000 3 Units Skid Package Clearance Drawing (SD-A-1102)

pdf 92.53 KB | October 11, 2016

Benchmark 750, 1000 2 Units Skid Package Clearance Drawing (SD-A-1097)

dwg 574.84 KB | October 11, 2016

Benchmark 750, 1000 2 Units Skid Package Clearance Drawing (SD-A-1097)

pdf 107.27 KB | October 11, 2016

Benchmark 750, 1000 3 Units Skid Package Clearance Drawing (SD-A-1098)

dwg 2.18 MB | October 11, 2016

Benchmark 750, 1000 3 Units Skid Package Clearance Drawing (SD-A-1098)

pdf 128.96 KB | October 11, 2016

Literature and Performance Data

Skid Packaged Systems Sell Sheet

pdf 242.31 KB | May 25, 2016

Product and Component Drawings

BMK 1500 & 2000 Skid Packaged System - 3 units - SD-A-1072 REV A

dwg 2.49 MB | May 25, 2016

BMK 1500 & 2000 Skid Packaged System - 3 units - SD-A-1072 REV A

pdf 333.3 KB | May 25, 2016

BMK 1500, BMK 2000 Skid Packaged System 2 Units (SD-A-1071)

dwg 1.81 MB | May 25, 2016

BMK 1500, BMK 2000 Skid Packaged System 2 Units (SD-A-1071)

pdf 252.02 KB | July 14, 2016

BMK 2500 & 3000 Skid Packaged System - 2 units - SD-A-1086 REV A

dwg 1.94 MB | May 25, 2016

BMK 2500 & 3000 Skid Packaged System - 2 units - SD-A-1086 REV A

pdf 270.94 KB | May 25, 2016

BMK 2500 & 3000 Skid Packaged System - 3 units - SD-A-1094 REV A

dwg 2.41 MB | May 25, 2016

BMK 2500 & 3000 Skid Packaged System - 3 units - SD-A-1094 REV A

pdf 330.7 KB | May 25, 2016

BMK 6000 Skid Packaged System - 2 units (SD-A-1106)

pdf 324.77 KB | May 25, 2016

BMK 750 & 1000 Skid Packaged System - 2 units - SD-A-1095 REV A

dwg 1.66 MB | May 25, 2016

BMK 750 & 1000 Skid Packaged System - 2 units - SD-A-1095 REV A

pdf 262.13 KB | May 25, 2016

BMK 750 & 1000 Skid Packaged System - 3 units - SD-A-1096 REV A

dwg 2.41 MB | May 25, 2016

BMK 750 & 1000 Skid Packaged System - 3 units - SD-A-1096 REV A

pdf 332.89 KB | May 25, 2016

Specifications

Benchmark Skid Packages Engineering Specifications

doc 130.5 KB | October 11, 2016