AERCO Control System (ACS)

This state-of-the-art plant management solution will enable customers with more than one boiler to maximize energy savings through the coordinated operation of up to 32 Benchmark, KC1000 or Modulex boilers.

Features and Benefits

Strongly recommended to maximize modular heating plant efficiency, AERCO Control System (ACS) offers remote access and control of multiple boiler installations and is compatible with Building Automation Systems via Modbus open protocol or conventional analog systems. AERCO also offers a Communications Gateway to support BACnet, Lonworks and N2 system integration.

The ACS is specially designed to leverage the operating efficiency of condensing, gas-fired boilers capable of unmatched 20:1 turndown. It comes equipped with a Header Temperature Sensor and offers customers sequential or parallel application, constant or remote set point operation and provides 100% control of auxiliary boiler equipment while equalizing unit runtime in the boiler plant.

Three domestic hot water heating modes allow application flexibility:

  • Header Temperature Boost – Benchmark, KC1000, and Modulex boiler applications
  • Domestic Hot Water (DHW) Priority – Benchmark and KC1000 boiler applications
  • DHW priority + building priority (swing boiler) – Benchmark and KC1000 boiler applications

BAS-equipped customers can be notified of faults throughout the boiler plant and can remotely examine up to 35 aspects of each boilers operation through a single connection point.

Options and Accessories

AERCO / ProtoNode Gateways
AERCO offers a multi-protocol, communications gateway to support integration with customers’ building control and energy management systems. The plug-n-play package supports integration with BACnet/IP, BACnet MS/TP, LonWorks, and Johnson Controls Metasys N2 systems. AERCO’s Communications Gateway is available for all AERCO boilers, *water heaters and electronically controlled indirect systems.

ACS Outdoor Air Sensor Kit
Supports ACS outdoor reset schedule.

ACS Relay Panel
In combination heating/DHW mode, allows the operation of a second motorized valve and to enable/disable the domestic boiler pump (see ACS Combination Systems Applications Guide TAG-0050 for details).

RS-232 to RS-485 Converter Kit
Supports communication with RS485 Building Automation Systems.

Supply / ReturnHeader Sensor Replacement

Technical Documents

Application and Sizing Guidelines

AERCO Control System (ACS)

pdf 3.3 MB | December 14, 2015

Installation and Piping Drawings

BMK, DHW Storage Tank DHW Priority (ACS Only) Applications (SD-A-915)

pdf 276.03 KB | July 14, 2016

BMK, DHW Storage Tank DHW Priority (ACS Only) Applications (SD-A-915)

dwg 2.64 MB | July 14, 2016

BMK, SmartPlate, Buffer Tank DHW + Bldg Heat Priority Applications (SD-A-797)

dwg 3.71 MB | February 17, 2017

BMK, SmartPlate, Buffer Tank DHW + Bldg Heat Priority Applications (SD-A-797)

pdf 374.51 KB | February 17, 2017

BMK, SmartPlate, Buffer Tank Header Temperature Boost Applications (SD-A-912)

dwg 3.57 MB | July 14, 2016

BMK, SmartPlate, Buffer Tank Header Temperature Boost Applications (SD-A-912)

pdf 508.68 KB | July 14, 2016

DHW + Bldg Heat Priority BMK/DHW StorageTank Applications (SD-A-880)

pdf 375.93 KB | December 14, 2015

DHW + Bldg Heat Priority BMK/DHW StorageTank Applications (SD-A-880)

dwg 2.7 MB | December 14, 2015

DHW Priority (ACS + ACS Relay Box) BMK/DHW StorageTank Applications (SD-A-881)

dwg 1.89 MB | February 17, 2017

DHW Priority (ACS + ACS Relay Box) BMK/DHW StorageTank Applications (SD-A-881)

pdf 229.33 KB | February 17, 2017

DHW Priority (ACS + ACS Relay Box) BMK/SmartPlate/Buffer Tank Applications (SD-A-798)

pdf 401.52 KB | December 14, 2015

DHW Priority (ACS + ACS Relay Box) BMK/SmartPlate/Buffer Tank Applications (SD-A-798)

dwg 5.08 MB | December 14, 2015

DHW Priority (ACS Only) BMK/SmartPlate/Buffer Tank Applications (SD-A-916)

dwg 3.63 MB | March 15, 2017

DHW Priority (ACS Only) BMK/SmartPlate/Buffer Tank Applications (SD-A-916)

pdf 411.3 KB | March 15, 2017

Header Temperature Boost BMK/DHW Storage Tank Applications (SD-A-882)

pdf 222.68 KB | December 14, 2015

Header Temperature Boost BMK/DHW Storage Tank Applications (SD-A-882)

dwg 2.58 MB | December 14, 2015

Header Temperature Boost Modulex/DHW Storage Tank Applications (SD-A-914)

pdf 72.58 KB | December 14, 2015

Header Temperature Boost Modulex/DHW Storage Tank Applications (SD-A-914)

dwg 472.74 KB | December 14, 2015

Header Temperature Boost Modulex/SmartPlate/Buffer Tank Applications (SD-A-913)

pdf 48.44 KB | December 14, 2015

Header Temperature Boost Modulex/SmartPlate/Buffer Tank Applications (SD-A-913)

dwg 207.7 KB | December 14, 2015

Literature and Performance Data

AERCO ACS Technical Data Sheet

pdf 330.45 KB | October 24, 2017

Operation and Maintenance Manuals (O&M)

AERCO-Control-System (OMM-0081)

pdf 4.16 MB | November 27, 2017

Modbus Communications Manual (GF-114) (OMM-0035)

pdf 2.52 MB | December 30, 2016

Wiring

Building Heat Only C-More Applications (SD-A-890)

pdf 47.74 KB | December 14, 2015

Building Heat Only C-More Applications (SD-A-890)

dwg 302.61 KB | December 14, 2015

Building Heat Only Modulex Applications (SD-A-892)

pdf 52.1 KB | December 14, 2015

Building Heat Only Modulex Applications (SD-A-892)

dwg 347.45 KB | December 14, 2015

DHW + Bldg Heat Priority C-More Applications (SD-A-885)

pdf 66.85 KB | December 14, 2015

DHW + Bldg Heat Priority C-More Applications (SD-A-885)

dwg 274.83 KB | December 14, 2015

DHW Priority C-More Applications (SD-A-884)

pdf 49.74 KB | December 14, 2015

DHW Priority C-More Applications (SD-A-884)

dwg 198.67 KB | December 14, 2015

Header Temperature Boost C-More Applications (SD-A-883)

pdf 45.27 KB | December 14, 2015

Header Temperature Boost C-More Applications (SD-A-883)

dwg 195.95 KB | December 14, 2015

Header Temperature Boost Modulex Applications (SD-A-894)

pdf 49.29 KB | December 14, 2015

Header Temperature Boost Modulex Applications (SD-A-894)

dwg 203.24 KB | December 14, 2015

Case Studies

Title Market Products
Luxury Apartment Building Enjoys Greater ROI From AERCO Solutions Multifamily Housing Benchmark Standard 2500 and 3000, SmartPlate Double Wall, AERCO Control System (ACS)